DecoUni3®

types 37015 and 38015

General

Saw blades 1 or 2 pieces
Diameter
 
37015 Ø 700 mm 
38015 Ø 800 mm
Saw power motor 15 kW
Saw stroke
 
37015 250 mm
38015 300 mm
Water consumption 30 – 60 litre/blade/min.
Number of operators 1
Weight > 3.000 kg

Technical description

This single-operator machine enables the user to cut a wide variety of stone and brick products. Slips, half bats, half bricks, brick extensions, slip returns and brick specials are just some of the options.

 

The basic material (up to a height of 250 mm) can be freely positioned on the indexing table, as long as it does not exceed the table’s dimensions. There are hardly any size restrictions.

 

Thanks to its universal range of applications, this machine offers more flexibility than other models. This machine was often applied as a starting machine and reconsidered as the slip return cutting machine next to the additionally purchased ( or rented ) bulk slip cutter to cope with the growing demand. However, the DecoBasic® has now taken over its destination since the introduction in 2009.

 

When the annual requirement exceeds half a one million products, however, switching to the other machines is justified. The DecoUni® 3 is particularly suitable for cutting hard materials: a continuous feeding process is no quicker than the intermittent movements of the DecoUni®3 when hard materials are involved.

 

A single operator can load and unload the products. The machine is equipped with an indexing table for this purpose, which has 4 positions for 2 bricks of max. size 250 x 120 mm. After loading, the table makes a quarter turn to perform the next cutting cycle. Each of the quadrants can be fitted with a backstop on pins: four S(traight) L(ine) templates are supplied as standard for the cutting of slips, half bricks and slip returns.

 

Four cycles per minute can be achieved for soft materials, which translates into e.g. 8 slips per minute. In practice, the production rate is somewhat lower.

 

Another fundamental difference with respect to the other Deco® machines is the position at which the saw blade makes contact with the product. The saw blade (min. Æ: 700 mm) cuts horizontally into the material from the centre of the saw housing. This leads to a relatively low radial load, which makes it possible cut hard bricks using 2 saw blades simultaneously, while consuming less than 15 kW of motor power.

 

The 37015 type can be equipped with two Æ 700 mm or Æ 800 saw blades. This helps increase the cutting length from 250 mm (with Æ 700 mm) to 300 mm (with Æ 800 mm). Our 310022 type provides even more power (22 kW), and the 200 mm-larger saw blade diameter provides a further 100 mm cutting length (bringing this to 400 mm).

The DecoUni®3 is therefore not only interesting to the ceramic industry, but also to sectors such as the lime-sand stone, cement and natural stone industries.

Brief summary:

No. of saw blades 2
Distance between the saw blades 150 mm
 
Core thickness of saw blade 3.5 mm
Segment width of saw blade 4.5 mm
Saw blade bore ø 60H7 mm
Saw unit 15 kW direct drivenSaw motor protection 
+ thermal relay 
+ built-in PTC control system 
+ control of Amps value input (with optional inverter)
Saw blade diameter ø 700 and ø 800 mm
Peripheral velocity under load 36,5 en 39,8 m/s resp.
Peripheral velocity of saw blade 35 / 50 m/s resp. (with optional inverter)
Maximum saw cut length 250 – 300 mm respectively
Product dimensions at SL jig 300 x 120 mm & smaller, height 40>.<260 mm
Cutting height range at SL jig 40 – 250 mm (infinitely adjustable)
Clamping range 500 x 400 mm
Hydraulic drive 1.5 kW
Number of pumps 2
Table diameter Ø 1 500 mm
Width front-right side of table 360 mm
Table rotation drive 1.5 kW planetary drive brand Brevini
Weight 2 750 kg depending on specs
Length 2 798 mm
Width 2 593 mm
Height 2 110 mm
Height with hood open > 3 200 mm
Connections according footprint 08.04.2004
No. of free memory spaces 20
No. of frequency controllers 3
Operator’s working height 900 mm, depending on brick size
No. of footrests 3, elastic
Maximum cutting speed 6.0 m/minute (infinitely adjustable)
Cutting speed dependent on saw motor load ( “optifeed” option)
Consumed current 8 – 30 A, readout via digital display on optional inverter
Entry and exit stroke 0 – 250 / 300 mm (infinitely adjustable)
Speed of entry and exit stroke 0.1 – 6.0 m/minute
Control cabinet components PLC and Touch Screen made Siemens
Operating instructions included, in all languages